Vision-Guided Laser Welding

InvotecCase Study, Machine Vision Systems, Micro Laser Processing, Precision Joining

vision-guided-laser-welding

Vision guidance is used in situations where the combination of tolerance stack-ups, beam diameter, and feature size would cause inconsistent welds. The Challenge With Precision Laser Welding When you manufacture medical devices, automotive sensors, and other intricate products, failure is not an option. With tight tolerances and complicated assembly processes, consistently laser welding complex components can be a difficult task to accomplish and maintain over a long period of time in a production environment. The focused spot diameter for laser … Read More

Airbag Inflator Electrical Testing

InvotecCase Study, Controls Engineering, Test Systems

airbag inflator electrical testing

Overview Install a new, automatic electrical test system to test inflator/curtain assemblies that are used to deploy inflatable side curtains with sound ergonomic principles and in-process checks to verify that all components in the assembly comply with rigid quality standards. PROBLEMS WE SOLVE INVOTEC has a large installed base of Inflator Electrical Test Systems that use a common machine design with modular tooling to easily accommodate models with different configurations and test specifications. The Inflator/curtain assemblies are manually loaded and … Read More

Inflatable Side Curtain Assembly

InvotecCase Study, Controls Engineering, Mechanical Assembly Systems

inflatable side curtain assembly

Overview Installed new manufacturing process equipment to manufacture Inflatable Side Curtain assemblies with sound ergonomic principles and in-process checks to verify that all components in the assembly complied with rigid quality standards. PROBLEMS WE SOLVE Cushion Assembly: Folded Cushions have rivets, bolts and washers installed with pushpins and ramps to complete the cushion sub-assembly. Press clamps are manually advanced and automatically locked to press and secure components in cushion tabs and will not be release until all process checks are … Read More

Laser Seal De-Gating

InvotecCase Study, Machine Vision Systems, Micro Laser Processing

laser machine

Overview Trimmed injection molded seals from a sprue using a laser cutting method that provided tight tolerances and did not pull, stretch or tear the material before cutting each gate free with no burrs. PROBLEMS WE SOLVE This medical device manufacturer had a seal product that needed to be trimmed from its mold sprues. These seals did not hold their shape, were extremely pliable and required tight tolerance cuts to make an acceptable assembly. The trimming process could not pull, … Read More

Integrated Laser Welding

InvotecCase Study, Machine Vision Systems, Micro Laser Processing, Precision Joining

mechanical machine 13

Overview Supplied a series of stations that were used to assemble and safely LASER weld, check and LASER cut miniature parts in medical devices. PROBLEMS WE SOLVE Our customers consistently need a robust method for precise welding of small components. A natural process candidate is LASER welding. The issues with implementing laser welding systems can be numerous and challenging. Our customers are often worried about safety issues and weld integrity. TOOLS WE USE As a result of this need expressed … Read More

Integrated Laser Marking

InvotecCase Study, Complex Assembly Equipment, Error Proofing, Micro Laser Processing

mechanical machine 10

Overview Designed and supplied a series of LASER marking stations to safely and automatically apply labels to different types of devices. PROBLEMS WE SOLVE The current manufacturing industry is seeing an increase in the need for rapid, flexible, low maintenance part marking. New regulations for traceability and requirements for machine and human readability are also driving this demand. TOOLS WE USE Integrated LASER marking is a natural fit as a tool to solve this problem. To offer our customers the … Read More